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Total results returned: 139

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Section
Powertrain Modularity & Integration

A Novel Mathematical Approach for Inductor-Current Expressions Definition in Multilevel Dual-Active-Bridge Converters

The study of multilevel dual-active-bridge (DAB) converters has garnered significant attention in recent years thanks to their advantages with respect to the conventional two-level (2L) DAB; namely, its greater performance and its capability to operate at higher voltage. The analysis of the converter high-frequency inductor current (𝑖LiL) is crucial, for instance, to compute its root mean square (RMS) value, required to estimate the conduction losses in the converter. The mathematical expression of 𝑖LiL is piecewise and multiple variations, i.e., modes, exist depending on the modulation parameter values. This increases the complexity of converter performance analytical study. Thus, a more practical and generalizable expression of 𝑖LiL current is desirable. This paper proposes novel compact analytic expressions for the instantaneous and RMS inductor current in the 2L-NL DAB converter, leveraging binary functions to define the piecewise intervals and to identify the mode as a function of the modulation parameter values. The proposed method paves the way for more simple and computationally efficient DAB performance optimization software tools that allow exploring any given converter structures and modulation strategies.

Audience:
Automotive Component Manufacturers, Electric Powertrain Researchers, Electric Vehicle Powertrain Developers, EV Manufacturers, Power Electronic Engineers
Keyword:
Compact Analytic Expression, Dual Active Bridge, E-Volve Cluster, Fourier Decomposition, Multilevel Converter, Piecewise Analysis, Power Converters, RMS Value, SCAPE

Link:
MDPI

Electric Vehicle Design

A Research on Electric Car Styling Design and Low Aerodynamic Drag

This paper takes analyses electric car styling design with a focus on low aerodynamic drag. The design starts with an ideal low-drag shape, and then develops the shape into a car styling. With the method of Computational Fluid Dynamics, and after several iterations between design refinement and aerodynamic optimization, the Coefficient of Drag (CD) finally resulted in 0.19, which is quite low for electric cars for saving energy and further the driving range.

Audience:
Aerodynamics Researchers, Automotive Engineers, Automotive Industry Professionals, Electric Vehicle Designers, Environmental and Energy Efficiency Experts
Keyword:
Aerodynamic Optimization, Car Body Design, Coefficient of Drag, Computational Fluid Dynamics, Driving Range, Electric Vehicles, Energy Saving, Flow Separation, Low Aerodynamic Drag, Styling Design

Link:
iopscience.iop.org pdf file

Digital Design

A Review of Digital Twin Technology for Electric and Autonomous Vehicles

The aim of this paper is to provide a comprehensive review of the literature from the last five years on the use of digital twin (DT) technology for Intelligent Transportation Systems (ITSs), focusing on electric and autonomous vehicles. In particular, with respect to the previous work, the focus has been expanded to include DT integration with other cutting-edge technologies, such as the Internet of Things (IoT), Big Data, artificial intelligence (AI), machine learning (ML), and 5G for ITS.

Audience:
5G Connectivity Specialists, Artificial Intelligence Professionals, Autonomous Vehicle Engineers, Battery and Charge Management Engineers, Cybersecurity Experts, Digital Twin Technology Specialists, Electric Vehicle Developers, Intelligent Transportation Systems Researchers, IoT and Big Data Experts, Machine Learning Professionals, Transportation Policy Makers
Keyword:
5G, Autonomous Vehicles, Big Data Analytics, Electric Vehicles, Intelligent Transportation System, IoT

Link:
mdpi.com

Methods, Tools & Processes for Circular Economy

A Simulation Approach for the Impact Assessment of an Axial Flux Traction Motor Applied on Road Electric Vehicle

In the transition towards sustainable mobility, Circular Design principles are crucial. Electric Motors are subject to continuous innovation to improve efficiency, performance density and reduce externalities associated with their production. Therefore, the choice of technological solutions during design phase must guarantee optimal performance and minimal environmental impact throughout the entire product life cycle: production, use, and end-of-life. In the automotive sector, the use phase is particularly critical since the efficiency of the traction system is directly related to total energy consumption during the life cycle and, consequently, to its environmental impact. This research introduces a simulation-based approach to evaluate the use phase of an Axial Flux Electric Motor equipped with Permanent Magnets (AFPM). While providing high performance for electric traction motors, these magnets are composed of Rare Earth Elements (REEs), e.g. Neodymium, classified as Critical Raw Materials (CRMs) due to limited availability and environmental concerns associated with extraction and processing. However, the high torque and power density of this motor technology can potentially reduce the use of CRMs compared to other design solutions. The primary objective of this study is to show a preliminary scalable model that allows designers to evaluate motor performance under different design choices and use scenarios, defined through standard or custom driving cycles, providing immediate feedback in terms of environmental impact. The latter is evaluated by analyzing the powertrain’s energy consumption and efficiency using a road vehicle model, compiling the use phase inventory quickly, and simplifying access to information. This preliminary model thus serves as a decision-support system to balance performance optimization and environmental sustainability during the design phase. This work is part of a framework aimed at improving circularity of industrial products, particularly in the automotive industry. Incorporating environmental factors in design phases encourages innovative solutions that enhance efficiency and decrease reliance on limited resources.

Audience:
Automotive Component Manufacturers, Circular Economy Experts, Electric Vehicle Designers, Electric Vehicle Manufacturers, Environmental Research Centres, Motor Design Researchers
Keyword:
Axial Flux Motors, Circular Design, CLIMAFLUX, E-Volve Cluster, End-of-Life Stage, Environmental Impact, Life Cycle Assessment, Permanent Magnet Circularity, Rare Earth Materials

Link:
Zenodo

Digital Design

A Systematic Review of Digital Twins for Electric Vehicles

The study looks at how digital twin technology can be used in smart car systems by looking at its promise and the hurdles faced. Based on a comprehensive literature survey, this is the first in-depth look at how digital twin technology can be used in smart electric cars. The review has been organised into specific areas of the smart vehicle system, such as drive train system battery management system, driver assistance system, vehicle health monitoring system, vehicle power electronics.

Audience:
Advanced Driver Assistance System Developers, Automotive Engineers, Automotive Sector Business Analysts, Cybersecurity Experts, Digital Twin Researchers, Electric Vehicle Consumers, Electric Vehicle Manufacturers, Electric Vehicle Researchers, IoT and Smart Grid Technology Experts, Software Developers, Sustainable Transportation Solutions Consultants, Transportation Regulators, Urban Planners and Smart City Developers
Keyword:
Digital Twin, Electric Vehicles, Energy Engineering, Smart City, Smart Vehicle

Link:
sciencedirect.com

Thermal Management

A Systematic Review of Thermal Management Techniques for Electric Vehicle Batteries

This article begins with a bibliographic overview of research conducted on battery thermal management systems (BTMS). The paper then analyzes lithium-ion battery types, the processes of chemical reaction, the generation of electrical energy, and the mechanisms of heat generation within the battery. In addition, the impact of temperature on thermal phenomena in batteries, including thermal runaway and lithium dendrite, is examined. The study then provides a comprehensive and critical evaluation of the thermal management strategy in recent experimental, simulation, and modeling research within the organized category of BTMS for all-electric and hybrid vehicle battery packs.

Audience:
Automotive R&D Teams, Control System Designers, HVAC Automotive Professionals, Researchers in Thermal Management, Simulation and Modelling Professionals, Thermal Systems Engineers
Keyword:
Batteries, Battery Thermal Management Systems, EV research, Integrated Thermal Management, Multiple Thermodynamic Processes, Simulation and Modelling, Vehicle Power System

Link:
sciencedirect.com

Thermal Management

A Top-Side Cooled Package to Best Dissipate Heat

In recent years, semiconductor manufacturers have developed power component packages which use a different thermal management approach - instead of placing the thermal pad on the bottom of a device pointing towards the PCB, the exposed metal pad is placed on the top side of the device. It has been shown that top-side cooling (TSC) can reduce the overall thermal resistance by 20% - 30% compared to bottom side cooling (BSC), making the process of heat extraction much simpler and consequently less expensive to implement. Ideas & Motion, a company which develops power inverters for electric vehicle (EV) powertrains, conducted simulations as part of the HiPE EU-funded project to assess the thermal performance of TSC packages from three leading semiconductor manufacturers.

Audience:
Automotive Component Manufacturers, Electric Vehicle Manufacturers, Thermal Management Researchers, Thermal Systems Engineers
Keyword:
Cooling Systems, E-Volve Cluster, HIPE, Semiconductors, Thermal Management System

Link:
Full Document

Powertrain Modularity & Integration

Active Gate Drivers for High-Power, High-Frequency WBG devices

This document presents the analysis, development, and testing of advanced active gate drivers (AGD) for high-power, high-frequency wide bandgap (WBG) devices, specifically focusing on Gallium Nitride (GaN) transistors. It aims to improve the performance of power converters by reducing circuit losses, overshoots, and electromagnetic interference (EMI) through a novel gate driving approach based on high-frequency PWM. The findings and methodologies are intended to enhance the efficiency and reliability of power electronic systems, particularly in high-power applications like those in the RHODaS project.

Audience:
Academic Institutions, Electric Vehicle Manufacturers, Electrical Engineering Students, Industrial Power Converter Designers, Power Electronic Engineers, Researchers in Semiconductor Technology
Keyword:
Active Gate Drivers, E-Volve Cluster, Gallium Nitride, High-Frequency Pulse Width Modulation, RHODaS, Silicon Carbide, Wide Bandgap Devices

Link:
Rhodas deliverable

Powertrain Modularity & Integration

Active Thermal Control in Neutral-Point-Clamped Multilevel Converters Based on Switching-Cell Arrays

Neutral-point-clamped multilevel converters are a suitable solution to the implementation of low–medium voltage and power applications at present, thanks to their intrinsic superior voltage and current quality. The conventional configurations of these converters present uneven power loss distribution, causing thermal stress in some power semiconductors, which weakens the power converter reliability. To overcome this, an implementation of the neutral-point-clamped multilevel converter based on a switching-cell array is introduced, adding redundant conduction paths on one side and more options to distribute the switching losses on the other side. An active thermal control is proposed to balance the temperature distribution in the converter. A four-level converter has been implemented to evaluate the proposed solution. The experimental results show that the proposed implementation and active thermal control presents an enhanced temperature distribution in the converter and, therefore, reduced thermal stress and better reliability

Audience:
Electrical Engineers, Electronic Suppliers and Manufacturers, EV Manufacturers, Power Electronic Engineers
Keyword:
E-Volve Cluster, Multilevel Converter, Neutral-Point-Clamped Multilevel Converter, SCAPE, Switching-Cell Array, Temperature Balancing Control

Link:
Active Thermal Control in Neutral Point Clamped Multilevel Electronic Systems p…

Thermal Management

Advances in Integrated Vehicle Thermal Management and Numerical Simulation

This article reviews relevant researching work and current advances in the ever-broadening field of modern vehicle thermal management (VTM). Based on the systematic summaries of the design methods and applications of integrated thermal management (ITM), future tasks and proposals are presented. This article aims to promote innovation of ITM, strengthen the precise control and the performance predictable ability, furthermore, to enhance the level of research and development (R&D).

Audience:
Automotive R&D Teams, Control System Designers, HVAC Automotive Professionals, Researchers in Thermal Management, Simulation and Modelling Professionals, Thermal Systems Engineers
Keyword:
EV research, Integrated Thermal Management, Multiple Thermodynamic Processes, Numerical Simulation, Vehicle Power System

Link:
mdpi.com

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Funded by the European Union. Views and opinions expressed are however those of the author(s) only and do not necessarily reflect those of the European Union or CINEA. Neither the European Union nor the granting authority can be held responsible for them.

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