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Total results returned: 139

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Section
Powertrain Modularity & Integration

Analysis and validation of machine insulation for 800V DC bus

In this document the insulation system of the HEFT motor is discussed. In particular, the following
points will be explained: Evaluation of voltage stresses; Definition of target partial discharge inception voltages (PDIV); Reference insulation system; Characterization of slot molding resins; Assessment of phase-to-phase insulation system; Assessment of phase-to-ground insulation system; Assessment of turn-to-turn insulation system; Chemical compatibility. 

Audience:
Automotive Designers, Electric Motor Manufacturers, Electric Vehicle Manufacturers, Electrical Engineers, Motor Design Engineers
Keyword:
E-Volve Cluster, Electric Motor, HEFT, Phase-to-ground insulation, Phase-to-phase insulation, Turn-to-turn insulation

Link:
Full Document

Powertrain Modularity & Integration

Analysis of results of the switching tests of the converters

This deliverable reports on the switching tests validating the driver design of the highpower 150 kW hybrid T-Type converter for the RHODaS project. The study addresses the challenges of integrating Wide Band Gap (WBG) semiconductors, specifically Gallium Nitride (GaN) and Silicon Carbide (SiC), in high-voltage configurations to enhance efficiency. While the initial prototype faced reliability issues, a redesign utilising GaN Systems devices (GS66516B) and negative turn-off voltage successfully mitigated parasitic turn-on risks. Experimental analysis confirmed robust operation up to 1000 V. However, high commutation loop inductance (≈100 nH) necessitated limiting switching rise times to 70100 ns via adjusted gate parameters (Rgate=22 Ω, Cgate=4.7 nF). This adjustment prioritised reliability over minimal switching losses. Regarding control, whilst advanced CBPWM and SPWM strategies were implemented in the System on Chip (SoC), some constraints prevented their full experimental validation. Thus, standard Space Vector Modulation (SVPWM) will be employed for final testing.  In conclusion, the project delivered a robust GaN stage capable of 1000 V operation, though the validation of custom modulation techniques remains pending. 

Audience:
Automotive Component Manufacturers, Power Electronic Engineers, Power Electronics Researchers
Keyword:
Active Gate Drivers, Design Optimisation, E-Volve Cluster, Pulsewidth Modulation, RHODaS, SiC and GaN Devices, Wide Bandgap Devices

Link:
Rhodas deliverable

Digital Design

Application of Digital Twin in Electric Vehicle Powertrain: A Review

The focus of this paper is to conduct a methodical review regarding the use of digital twins in the powertrain of electric vehicles (EVs). While reviewing the development of digital twin technology, its main application scenarios and its use in electric vehicle powertrains are analysed. Finally, the digital twins currently encounter several challenges that need to be addressed, and so the future development of their application to electric vehicles are summarized.

Audience:
Automotive Engineers, Automotive Industry Professionals, Digital Twin Researchers, Electric Vehicle Powertrain Developers, Power Electronics Specialists, Smart Manufacturing Professionals
Keyword:
Digital Twin, Electric Powertrain, Electric Vehicles, Proton Exchange Membrane Fuel Cell

Link:
mdpi.com

Digital Design

Artificial Intelligence Applications in High-Frequency Magnetic Components Design for Power Electronics Systems: An Overviewpowerd

This article provides an overview of how artificial intelligence (AI) is applied in designing high-frequency magnetic components, primarily high-frequency inductors and transformers, for power electronics systems. Four categories of AI, including expert systems, fuzzy logic, metaheuristic methods, and machine learning techniques, are addressed. First, AI models for estimating losses in high-frequency magnetic components are discussed. Subsequently, AI-based design methods in high-frequency inductors and transformers are observed. Then, AI tools applied to the automatic design of high-frequency magnetic components are introduced and compared. Drawing insights from an analysis of over 200 publications, this article highlights significant advancements: the development of AI-driven models for precise loss estimation in high-frequency magnetic components, the application of AI in optimizing design configurations for the components, and the automation of design processes. These achievements demonstrate AI's capability to enhance the efficiency, performance, and innovation in high-frequency magnetic component design, offering a roadmap for future research in power electronics systems.

Audience:
Artificial Intelligence Professionals, Automotive Designers, Digital Design Professionals, Electric Vehicle Manufacturers, Electric Vehicle Powertrain Designers
Keyword:
Artificial Intelligence, E-Volve Cluster, High-Frequency Inductor Design, High-Frequency Magnetic Components, High-Frequency Transformer Design, Loss Models, Power Electronics, POWERDRIVE

Link:
IEEE Xplore

National & EU Policies & Strategies

Assessing policy interventions to stimulate the transition of electric vehicle technology in the European Union

This study employs the ELECTRE (ELimination Et Choix Traduisant la REalité - ELimination and Choice Expressing the REality) TRI-nC method to classify 27 EU Member States (MSs) regarding their governance in terms of EV technology promotion. Overall, financial incentives still have a big effect on EV deployment, since those countries with greater concern on this topic were generally better classified than the rest. Finally, charging infrastructures also play a critical role, either making or breaking the deployment of EVs, leading to the worst classification of MSs with very few charging points per 100 thousand urban inhabitants.

Audience:
Automotive Industry Professionals, Energy Sector Stakeholders, Environmental Researchers, Policy Makers, Transportation Analysts, Urban Planners
Keyword:
ELECTRE TRI-nC, Electric Vehicles Governance, Sustainable Mobility

Link:
sciencedirect.com

User-Centric Interiors

Automotive Interior Design in the Age of Electric Vehicles: User Interface Expectations, Perceptions and Preferences

This study explores consumer preferences and acceptance of EV user interfaces (UIs), focusing on expectations, perceptions and preferences of aesthetics, design, function, and features. The work presented here is part of a larger project investigating EV adoption in the Australian market and presents a qualitative observation of participants interacting with EVs.

Audience:
Academic Researchers, Automotive Engineers, Automotive Manufacturers, Automotive UI Designers, Consumer Behaviour Specialists, Design Students, Electric Vehicle Drivers, Electric Vehicle Market Researchers, Human-Computer Interaction Researchers, Human-Machine Interface Engineers, In-vehicle Technology Developers, Market Analysts, Transportation Sector Analysts, User Experience Designers
Keyword:
Automotive Interior Design, Electric Vehicles, Expectations, Human-Machine Interfaces, Perceptions, Preferences, User Interface

Link:
dl.acm.org

Electric Vehicle Operations

Bidirectional Onboard Chargers for Electric Vehicles: State-of-the-Art and Future Trends

Electric vehicles (EVs) are vital in the transition toward a sustainable and carbon-neutral future. However, the widespread adoption of EVs currently depends on the convenience of the charging process and the availability of their charging infrastructure. Consequently, onboard chargers (OBCs), offering an ac-charging solution built into most EVs, have gained significant attention. Furthermore, bidirectional OBCs enable reverse power flow, whereby the EV battery can be used to power various devices, homes, or even the electric grid. However, as the trend towards bidirectional OBCs becomes evident, new power converter design challenges arise, intensifying the need for high-efficiency, compact and cost-competitive solutions. This article extensively reviews the state-of-the-art bidirectional on-board chargers by analyzing over 500 publications, identifying the key trends, challenges, and research opportunities that will influence the development of next-generation bidirectional OBCs. Hence, various strategies to achieve cutting-edge performance are deducted. This includes the rise of high-voltage batteries, the integration of powertrains, the growing adoption of wide-bandgap semiconductors, and the use of integrated planar magnetic components, all aiming to enhance efficiency and power density. This article is accompanied by a CSV file recording all pertinent references to support future research, statistical analysis, and other contributions.

Audience:
Battery and Charge Management Engineers, Charging Infrastructure Providers, Electric Vehicle Charging Infrastructure Developers, Electric Vehicle Manufacturers, Power Electronics Researchers
Keyword:
Charging Infrastructure, E-Volve Cluster, Electric Vehicle Charging, Electric Vehicles, EV Charging Solutions, High Power Density, POWERDRIVE, Smart Charging Infrastructure, Vehicle to Grid, Wide Bandgap-Based Power Electronics

Link:
IEEE Xplore

Methods, Tools & Processes for Circular Economy

Business Models and Ecosystems in the Circular Economy Using the Example of Battery Second Use Storage Systems

This paper explores the secondary use of batteries in stationary energy storage systems (B2U storage systems) proposed for the circularity of electromobility. To implement such systems, a circular business model and a cross-industry ecosystem are required. However, the meaning, scope, and structure of these concepts have received little research to date. To close this gap, a theoretical construct for a circular business model based on the theory of business model, sustainability, circular economy, and ecosystem must be developed.

Audience:
Automotive Suppliers, Business Analysts, Electric Vehicle Manufacturers, Electric Vehicle Owners, Environmental Advocacy Groups, Environmental Organizations, Environmental Protection Agencies, Non-Governmental Organizations, Public Transportation Agencies, Recycling Industry, Research Centres, Sustainability Investors, Universities
Keyword:
B2U, Circular Business Model, Circular Economy, Second Life, Sustainability

Link:
mdpi.com

Powertrain Modularity & Integration

Capacitor Voltage Balancing of Four-Level ANPC and π-type Converters Based on Simplified Virtual-VectorPWM

Multilevelπ π-type and ANPC converters without flying capacitors and clamping diodes are emerging candidates for industrial applications due to their simple structure, less number of devices, and better harmonic performance. However, the voltage balancing difficulty is the key issue of these topologies similar to diode-clamped topology under conventional PWM methods. The unbalance of capacitors voltages may affect the system integrity and stability, and may degrade harmonic performance. To sort out this issue, a simplified virtual vector PWM method to balance the dc-link capacitors voltage of four-level three-phase π -type and ANPC converters is presented in this paper. Simulation results show how easily and efficiently the proposed method can control the voltage of the capacitors for different modulation index values under balanced and unbalanced loads.

Audience:
Automotive Component Suppliers, Electric Vehicle Powertrain Developers, EV Manufacturers, Power Electronics Researchers
Keyword:
Capacitor Voltage Balancing, E-Volve Cluster, Four Level ANPC Converter, Pulsewidth Modulation, SCAPE, Simplified Virtual-Vector Pulse-Width Modulation

Link:
IEEE Xplore

Methods, Tools & Processes for Circular Economy

Circular Economy Strategies for Permanent Magnet Motors in Electric Vehicles: Application of SWOT

This study identifies and examines circular scenarios within the permanent magnet motor industry and provides planning strategies for PM motor recycling. The study adopted a two-stage research design, including exploration and evaluation phases and a SWOT analysis. Based on the findings, the study develops strategic strategies to help automotive companies transition to a circular economy.

Audience:
Automotive Suppliers, Electric Vehicle Manufacturers, Electric Vehicle Owners, Environmental Advocacy Groups, Environmental Protection Agencies, Financial Analysts, Non-Governmental Organizations, Public Transportation Agencies, Recycling Industry, Research Centres, Sustainability Investors, Universities
Keyword:
Circular Economy, E-Volve Cluster, Electric Vehicles, HEFT, Permanent Magnets, Strategic Planning, Sustainable Transportation, SWOT Analysis

Link:
sciencedirect.com

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Funded by the European Union. Views and opinions expressed are however those of the author(s) only and do not necessarily reflect those of the European Union or CINEA. Neither the European Union nor the granting authority can be held responsible for them.

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